2004 Chrysler Crossfire - Wilhelm Karmann Company

Karmann Logo

Karmann badge on dash

5/17/08

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Crossfire Maintenance and Modification

 

Credit where credit is due...

I decided I wanted to have some sort of badge on the car to recognize the work of Karmann.    I did some hunting around and found this badge for sale online, an early Karmann badge used on old Volkswagens:

Karmann Body Badge

I quickly decided I didn't want to put the badge outside because I didn't want to damage the body of the car, spoil the clean lines, or lose the badge.  After careful consideration, mounted it on one of the blank panels on the dash of the car.  I simply removed the panel surrounding the stick-shift and then the center panel that houses the reminder light for the passenger-side airbag.  I ordered a replacement part to have on hand since the installation of the badge involves drilling.  There will be no going back with the part.

Passenger Air Bag Indicator Light Panel (with light socket removed)

The part came with an interesting part ticket attached, showing what appears to be the vehicle designation used internally (Projekt ZH 29).  I found it interesting that the car is designated "Crossfire (Karmann)".

Projekt: XH 29 Crossfire (Karmann) part ticket

I left the warning light functional but since I never disable the passenger-side airbag, the light has limited usefulness. 

I affixed the badge using the two pins that are tacked to the back of the badge and the plastic retainers supplied with it.  This meant drilling two perfectly aligned holes, 1/8" in diameter into the plastic.  I marked the plastic with a center punch and slowly drilled each hole from back to front.  Then I inserted the pins into the holes and used the retainers.

Karmann badge on dash

Karmann badge on dash

Karmann badge on dash

Karmann badge on dash

Karmann badge on dash

Karmann lettering on side windows

I asked my friend who made the WILLYS letters to make some KARMANN lettering for me and installed one set on the car under the wing.

KARMANN lettering on Crossfire under wingKARMANN lettering on Crossfire under wing
KARMANN lettering on Crossfire under wing

History of the Car Design

While researching the history of the car, I learned that the body design was based on the concept car designed by Eric M. Stoddard. 

Eric M. Stoddard drawings

Chrysler Crossfire Prototype
Chrysler Crossfire Prototype

In order to produce the car, the decision was made to use existing components where possible to shorten the development time and to leverage existing engineering designs.  This led to the use of a substantial portion of existing parts from the Mercedes SLK.  Indeed, the car is substantially comprised of Mercedes parts and is very familiar to Mercedes technicians.

When it comes to the body, Daimler-Chrysler chose to contract the production engineering and assembly to Wilhelm Karmann Company.

I wrote to the company thanking them and praising the quality of the car.  They sent to me these items and their regards. (the little car was not part of the care package)

Karmann items received

 Karmann Testing

Those familiar with German cars will recognize this as the company that has been responsible for several Mercedes-Benz, Porsche, Jaguar, Volkswagen and several other well-known cars. 

Recent Karmann Efforts

I visited the Karmann company web site and was pleased to find that they have a great deal of pride in their involvement of the production of the Crossfire.

Here is what Karmann say about themselves:

Computer Aided Analysis is an important tool in the design and development process. This method of computer simulation, used in a project’s early planning phases, contributes considerably to the economical efficiency of the development phase.

In early design phases the analysis of stiffness, modal and crash characteristics, and the behavior of sealing elements helps to eliminate inferior design alternatives and to develop the optimal solution for a product. Fundamental aspects such as passive safety and crash characteristics are relevant in the concept phase. Their analysis provides cost-saving benefits for the subsequent testing and manufacture process. The results produced by the FEM analysis are extremely reliable as they are continuously correlated with the data of the Vehicle Testing Section.

The FEM Group has its own dedicated computer system and CAE system support.  This support takes care of CAD data compatibility for a smooth transfer of data to and from our FEM clients, and it maintains interfaces to Karmann’s other departments. 

Some examples of the many types of simulations we can perform:

  • Static door indentation

  • Contact forces and applied pressures

  • Joint and bearing forces

  • Component design

  • Dynamic stiffness

  • Resonant shapes

  • Resonant frequencies

  • Response behavior

  • Deep-drawing simulation in the concept phase

  • Strength in operation

Here are some of the images depicting various aspects of the Chrysler Crossfire.

Karmann CAD Drawings

Karmann CAD DrawingsKarmann CAD Drawings
Karmann CAD Drawings
Karmann Info
Karmann CAD Drawings
Karmann Info
Karmann CAD Drawings
Karmann CAD Drawings
Karmann CAD Drawings

 

Karmann Memorabilia

Crossfire Maintenance and Modification

 

  

     

   

 

Crossfire Maintenance and Modification

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